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Card Material

Home Card Material
Professional Card Materials for High-Quality Plastic Card Manufacturing
XINHEBAO provides professional card material solutions for smart cards, RFID cards, ID cards, membership cards, gift cards, access control cards and other customized plastic cards.
Our card material range includes PVC Foil, PC Laserable Overlay, and PVC / PC Core Sheet, covering decorative surfaces, secure personalization and structural card layers.
With stable material quality, customizable specifications and reliable lamination performance, XINHEBAO helps card manufacturers build durable, attractive and high-performance cards for different applications.

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Specialized in Card Industry
Focused manufacturing for professional card manufacturers worldwide.
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Custom Specifications
Thickness, size, surface and color tailored to your production needs.
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Reliable Global Supply
Serving customers across Europe, North America and Asia.
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Consistent Material Quality
Stable thickness, surface treatment and lamination performance.
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Engineering Support
Helping customers optimize card production and reduce defects.
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Long-Term Partner
Trusted by card factories, printers and system integrators.
Our Card Material Solutions
From structural core sheets to decorative foils and laserable overlays, XINHEBAO provides materials for different stages of professional card manufacturing.
1. Polycarbonate (PC) Laserable Overlay

Professional spirit

Our PC Laserable Overlay is specially developed for high-security card manufacturing. The material is designed for laser engraving personalization while maintaining exceptional transparency, bonding strength, and durability.

Features
·Laser engraving compatible · Excellent transparency
·High temperature resistance ·Superior bonding performance
·Outstanding impact resistance ·Long service life
·Suitable for multi-layer lamination

Enhanced Card Protection

Provides excellent resistance against scratches, moisture, and daily wear, extending card lifespan.

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Superior Laser Engraving Performance

Supports high-quality laser personalization for secure ID cards and high-security applications.

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Excellent Lamination Compatibility

Ensures strong bonding with card layers for stable, durable, and reliable card production.

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2. PVC / PC Core Sheet (Middle Sheet)
The PVC / PC Core Sheet serves as the structural layer of plastic cards, providing excellent rigidity, dimensional stability, and reliable lamination performance. It is widely used in RFID card production, membership cards, hotel cards, access control cards, and financial cards.
Custom colors, thicknesses, and formulations are available according to customer production requirements.
Features
·Stable thickness tolerance
·Excellent lamination performance
·Smooth surface finish
·Strong bonding strength
·High printing compatibility
·Easy processing
·Custom colors available
Applications
·RFID Cards
·mart Cards
·IC Cards
·Membership Cards
·Hotel Key Cards
·Employee ID Cards
·Gift Cards
·Loyalty Cards
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3.PVC Foil for Full-Face Foil Cards

Metallic & Holographic PVC Foil for Premium Card Designs

XINHEBAO PVC Foil is a printable laminated PVC card material designed for full-face foil cards, metallic PVC cards, holographic cards and premium plastic cards.


It combines a printable PVC core with clear polyester and optional metallic or holographic layers to create distinctive visual effects while maintaining stable lamination performance.


Available effects include bright silver, rainbow, brushed aluminum and customized holographic patterns. Thickness, color, surface finish and decorative effects can also be customized according to your card structure and production requirements.

Typical Applications

·Full-Face Foil Cards

·Metallic PVC Cards

·Holographic Cards

·Premium Membership Cards

·VIP Cards

·Gift Cards

·Loyalty Cards

·Promotional Cards

·Branded PVC Cards

Key Features

·Metallic and holographic visual effects

·Bright silver, rainbow and brushed aluminum options

·Printable surface

·Custom decorative patterns

·Thickness: 0.15–0.61 mm ±10%

·Gloss or matte surface options

·Stable lamination performance

·Custom colors and specifications

Choose the Right Card Material

Different card applications require different material functions. Choose the right material according to your card structure, appearance and personalization requirements.

Card MaterialMain FunctionKey AdvantagesTypical Applications
PVC FoilDecorative / Surface LayerMetallic, rainbow and holographic effectsPremium cards, foil cards, gift cards
PC Laserable OverlayProtection / PersonalizationLaser engraving and high durabilityID cards, secure cards, access cards
PVC / PC Core SheetStructural Middle LayerRigidity, stability and lamination performanceRFID cards, smart cards, membership cards
1.Need Premium Visual Effects?
Choose PVC Foil for metallic, rainbow, brushed aluminum and holographic card designs.
2.Need Permanent Personalization?
Choose PC Laserable Overlay for laser engraving, high-security identification and durable personalized cards.
3.Need a Stable Card Structure?
Choose PVC / PC Core Sheet as the structural middle layer for laminated plastic cards.
Designed for Professional Card Manufacturers

Our materials are optimized for:

·Offset printing

·Digital printing

·RFID embedding

·Chip card production

·Laser engraving

·Hot lamination

·Automatic production lines

Factory Direct Supply


With advanced production lines and efficient manufacturing management, XINHEBAO offers competitive pricing, stable lead times, and reliable global supply for OEM and wholesale customers.

Complete Customization


We provide tailored solutions including:

·Custom thickness

·Custom colors

·Surface finish options

·Sheet sizes

·Material formulations

·Lamination compatibility

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Card Material Structure

Build Your Card with the Right Material Layers

A high-quality plastic card is built from multiple functional layers. Depending on the application, manufacturers can combine core sheets, printed layers, decorative foils, laserable overlays and RFID / NFC inlays.


A typical card structure may include:

1.PC Laserable Overlay – Protection and laser personalization

2.Printed Layer – Card graphics and branding

3.PVC / PC Core Sheet – Structural support

4.RFID / NFC Inlay – Optional contactless function

5.PVC / PC Core Sheet – Structural support

6.Printed or Decorative Layer – Card design

7.PVC Foil / Surface Layer – Metallic, holographic or decorative effect


Material structure can be adjusted according to card design, printing process, lamination requirements and final application.

Card Material Applications

Materials for Different Card Applications:

·Smart & RFID Cards
PVC and PC core sheets provide structural support for laminated RFID and smart cards, while compatible overlays protect the finished card surface.
·High-Security ID Cards
PC Laserable Overlay provides permanent laser personalization and excellent durability for identification and security cards.
·Premium Membership Cards
PVC Foil can create metallic, holographic and other premium visual effects for membership and VIP cards.
·Gift & Loyalty Cards
Customized PVC Foil and core sheets help create attractive branded gift cards and loyalty cards.
·Access Control Cards
Stable core materials and protective overlays support durable RFID and contactless access cards.
·Banking & Financial Cards
Customized PVC / PC materials can be used to build multi-layer card structures for demanding card applications.
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Why Choose XINHEBAO Card Materials?

Professional Card Material Manufacturer

XINHEBAO focuses on card base materials and card manufacturing solutions, supplying PVC, PC, PETG and other material solutions for professional card manufacturers worldwide.

Stable Material Quality

Each production batch is controlled for key properties such as thickness, flatness, surface quality and lamination performance to help maintain consistent manufacturing results.

Designed for Professional Card Production

Our materials are designed to work with common card manufacturing processes, including:
·Offset Printing
·Digital Printing
·UV Printing
·RFID / NFC Embedding
·Chip Card Production
·Laser Engraving
·Hot Lamination
·Card Punching
·Personalization
·Automated Production Lines


Complete Customization

We can customize material specifications according to your production requirements, including:
·Thickness
·Color
·Surface Finish
·Sheet Size
·Material Structure
·Decorative Effects
·Printing Surface
·Lamination Compatibility


Factory Direct Supply

XINHEBAO provides direct manufacturer support for OEM, wholesale and customized card material projects, including product consultation, specification confirmation, sample support and bulk production.

Customized Card Material Solutions

Made to Match Your Card Production Requirements
Standard materials may not always fit every card structure. XINHEBAO provides customized card material solutions based on your card design, manufacturing process and final application.

1.Custom Thickness

Select the appropriate material thickness according to your card construction and lamination requirements.

2.Custom Colors

PVC and PC core sheets are available in standard and customized colors, including Pantone-matched colors where required.

3.Custom Surface Finish

Choose suitable gloss, matte, printable or specialized surface finishes according to your printing and design requirements.

4.Custom Sheet Size

Standard and customized sheet sizes can be supplied according to your production equipment and manufacturing process.

5.Custom Decorative Effects

PVC Foil can be customized with metallic, rainbow, brushed aluminum, holographic and other decorative effects.

Card Manufacturing Process

Our card materials are designed to integrate seamlessly into the smart card production workflow:

1.Material Selection

2.Offset or Digital Printing

3.Core Sheet Assembly

4.RFID Inlay Placement (Optional)

5.High-Pressure Lamination

6.Card Punching

7.Quality Inspection

8.Packaging & Shipment

9.Personalization (Laser Engraving / Chip Encoding / Magnetic Stripe)

Quality Control

Consistent Materials for Reliable Card Production

Material consistency is essential for stable card manufacturing. XINHEBAO controls key material properties throughout production to help customers achieve reliable processing and finished-card quality.

Key Quality Checks

·Thickness tolerance

·Surface cleanliness

·Flatness

·Dimensional accuracy

·Surface roughness

·Lamination performance

·Interlayer bonding

·Laser marking performance

·Appearance inspection

·Batch consistency

Our goal is to provide stable card materials that perform consistently during printing, lamination and personalization.

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FAQ

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What card materials does XINHEBAO supply?

XINHEBAO supplies PVC Foil, PC Laserable Overlay and PVC / PC Core Sheet for different plastic card manufacturing applications.

What is PVC Foil used for?

What is PC Laserable Overlay used for?

What is PVC / PC Core Sheet?

Can XINHEBAO customize card materials?

Can I request samples before placing a bulk order?

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Get Professional Card Material Recommendations

Looking for the Right Material for Your Card Project?

Tell us about your card structure, production process, required specifications or target application.
Our team will recommend suitable PVC Foil, PC Laserable Overlay or PVC / PC Core Sheet and provide a fast quotation.

We Can Help With:

Material Selection · Custom Specifications · Sample Support · OEM Production · Bulk Supply
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